Start Date: 4 Jan, 2026
End Date: 8 Jan, 2026
Duration: 5 Days
Overview:
This course focuses on the essential knowledge for process plants. Specific areas that will be covered in the course are the basic parts of a reactor, reactor operation, reactor types, auxiliary equipment combined with reactors, and the operator’s function in reactor operations.
Course Objectives:
At the end of this course, participants will be able to:
Describe the chemical reactions, processes of the variables and temperature of the process reactors.
Analyse the reaction mechanism involved in the process reactors
Learn knowledge on the process control unit, emergency cases, troubleshooting, and catalyst deactivation
Observe the gas oil, including its start-up guidelines and emergency procedures
Familiarise yourself with the safety regulations and explain the catalytic reformer unit, including its chemical reactions
Apply start-up and shutdown procedures with a deep understanding of the catalyst regeneration procedure
Course Content:
Process, basis of design and chemical reactions
Process variables process
Temperature of process reactors
Gas and oil: start-up guidelines and emergency procedures
Reactor principles
Design and general operation
Charging reactors and effects
Temperature and pressure
Components of a reactor and auxiliary equipment
Stirred Tank Reactors and Batch Stirred Tank Reactors
General operations
Process reactors: reaction mechanism
Operating variables and pressure
Temperature
Dehydrogenation process
Operation and troubleshooting of process reactors (process variables, Hydrogen Ratio, R/G and LHSV)
Process control, deactivation and procedures: process control unit
Emergency cases
Troubleshooting Catalyst Deactivation
Start-up and shut-down procedures
Hydro Cracking Unit (chemical reaction and reaction mechanism)
Features & Functions, Catalysts, Troubleshooting
Process Variables
Hydrogen/Hydrocarbon Ratio
Feed Preparation
Catalysts Deactivation/Positioning
Emergency Cases
Troubleshooting and Runaway Temperature
Targeted Audience:
Production engineers
Process engineers
Technicians
Senior operators
Section heads
