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Start Date : 8 Sep,2024
End Date   : 12 Sep,2024
Duration    : 5 Days
Price            : $ 2,190 (SAR 8,212.50)



 This course focuses on the essential knowledge for process plants. Specific areas that will be covered in the course are, the basic parts of a reactor, reactor operation, reactor types, auxiliary equipment combined with reactors, and the operator’s function in reactor operations. 


Course Objectives: 

At the end of this course, participants will be able to: 

  • Describe the chemical reactions, processes of the variables and temperature of the process reactors. 

  • Analyse the reaction mechanism involved in process reactors 

  • Learn knowledge on the process control unit , emergency cases troubleshooting catalyst deactivation 

  • Observe the gas oil including their start- up guidelines and emergency procedure 

  • Familiarize with the safety regulations and explain catalytic reformer unit including its chemical reactions 

  • Apply start- up and shutdown procedures with depth understanding of the catalyst regeneration procedure 


Course Content: 

  • Process, basis of design and chemical reactions 

  • Process variables process 

  • Temperature of process reactors 

  • Gas and oil: start-up guidelines and emergency procedures 

  • Reactor principles 

  • Design and general operation 

  • Charging reactors and effects 

  • Temperature and pressure 

  • Components of a reactor and auxiliary equipment 

  • Stirred Tank Reactors and Batch Stirred Tank reactors 

  • General operations 

  • Process reactors: reaction mechanism 

  • Operating variables and pressure 

  • Temperature 

  • Dehydrogenation process 

  • Operation and troubleshooting of process reactors (process variables, Hydrogen Ratio, R/G and LHSV) 

  • Process control, deactivation and procedures: process control unit 

  • Emergency cases 

  • Troubleshooting Catalysts Deactivation 

  • Start-up and shut down procedures 

  • Hydro Cracking Unit (chemical reaction and reaction mechanism) 

  • Features & Functions, Catalysts, Troubleshooting 

  • Process Variables 

  • Hydrogen/Hydrocarbon Ration 

  • Feed Preparation 

  • Catalysts Deactivation/Positioning 

  • Emergency Cases 

  • Troubleshooting and Run-away Temperature 



Targeted Audience: 

  • Production engineers 

  • Process engineers 

  • Technicians 

  • Senior operators 

  • Section heads 

Process Reactors: Operation, Troubleshooting, Start-Up and Shutdown

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